11/30/2012

Optimize Your Air Handlers

Take the time to optimize your air handlers - the savings from year-round monitoring and control justify the effort.

By J.R. Howard

 
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    Dual-Duct Air Handlers
    In this dual-duct system in a 121,000-square-foot university facility, the dampers in the outside air duct and return air duct are controlled by the CO2 setpoint. The fan is controlled by the static pressure in the downstream ducts. The outside-air setpoint operates the valves to the preheat and precool coils. Only four water valves, two dampers, and the fan speed can be controlled in this system, but much can be done with them.
    Illustration Credit: QA Graphics
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    Continuous system monitoring provides a fault history and a view of performance over time, allowing you to develop a control strategy. The water meters graph reveals a stuck blowdown valve on a filter system without a meter.
    View Larger

  • /Portals/1/images/Magazines/2012/1212/B_1212_AHU2.jpg

    Continuous system monitoring provides a fault history and a view of performance over time, allowing you to develop a control strategy. The boiler supply water plot shows that the boilers are cycling on and off too frequently.
    View Larger

  • /Portals/1/images/Magazines/2012/1212/B_1212_AHU3.jpg

    Continuous system monitoring provides a fault history and a view of performance over time, allowing you to develop a control strategy. In the computer room air conditioner graph, the CRAC unit is cycling too often and may be oversized.
    View Larger

  • /Portals/1/images/Magazines/2012/1212/B_1212_AHU4.jpg

    Continuous system monitoring provides a fault history and a view of performance over time, allowing you to develop a control strategy. The tower fan speed graph also shows short cycling. The control loop could be adjusted to match water temperature to fan speed.
    View Larger

Risks vs. Rewards
Optimizing is not without risks. The more you adjust your system, the more trouble you can get in. Here are some things to anticipate:

  • When temperatures and humidity are allowed to swing, components expand and contract. For example, if hot water is supplied at 180 degrees F. in the morning and it cools to 90 degrees F. as outside temperatures climb, some contraction will occur. Ensure that the expansion tank can handle this change in volume.
  • During chiller changeovers, ensure that a pump doesn’t run with all the water valves closed.
  • More complexity requires more system monitoring and time to cover all the situations.
  • Ensure that your equipment never short cycles.
  • Watch for unintended operation of equipment.

Finally, remember that some adjustments may not make a big enough difference to justify the effort. Nevertheless, the results from the key adjustments are well worth it.

For more optimization suggestions, see my earlier article, “Drive Your HVAC System to High Performance” in BUILDINGS, August 2012.

 

J. Robert Howard is a Facility Manager Administrator, Certified Facility Manager, and LEED AP with degrees in aeronautical engineering and industrial engineering. He has written energy programs in ladder logic, Clipper, and a programming language used by a major controls company. A retired Air Force fighter pilot, he has more than 20 years of experience as a manufacturing engineer and a facility manager. He can be reached at jrhoward@austin.rr.com.

 


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Lower costs. Increase operational efficiency. Detect problems before they're problems. Johnson Controls is reinventing building efficiency.

Learn more .

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Learn more .

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Learn more .

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Our mission is to help our customers manage their buildings' energy costs, improve reliability, and enhance performance while having a positive impact on the environment.
CLICK HERE to find out how.

Need portable cooling?

Rent or buy spot coolers from full-service locations nationwide. On call “24/7”. Primary, supplemental or emergency cooling. Atlas Sales & Rentals, Inc., or call (800) 972-6600.

Click here for more info

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