03/05/2013

All Hands on the Roof Deck

Does your steel deck measure up to code?

By Richard L. Fricklas

 
  • /Portals/1/images/OnlineImages/2013/0313/rr/1-2010.jpg

    If your own roofing file is lacking, a multitude of resources is available to beef up your roofing knowledge. Many are available as free downloads.

  • /Portals/1/images/OnlineImages/2013/0313/rr/2-jaws.jpg

    This tool is used to take samples of the roof down to the deck. Core samples allow a roofing inspector to determine the materials used for the deck and thermal insulation, how many roof systems are in place, and the condition of the insulation and deck.

  • /Portals/1/images/OnlineImages/2013/0313/rr/3-disintegrated.jpg

    This insulation has seen better days.

  • /Portals/1/images/OnlineImages/2013/0313/rr/4-replacement.jpg

    Total deck replacement may be necessary if the inspector finds major corrosion in his or her roof cut samples. Corrosion can be caused by steel roof decks coming into contact with wet phenolic insulation.


All About Attachment
Roof decks need to be adequately attached to underlying structural framing members to prevent wind uplift. With some designs, the attachment of the roof deck plays an important role in the roof deck “diaphragm” to resist horizontal loads and provide lateral bracing for the building’s structure.


Richard (Dick) L. Fricklas

Richard (Dick) L. Fricklas was technical director emeritus of the Roofing Industry Educational Institute prior to his retirement. He is co-author of The Manual of Low Slope Roofing Systems, and continues to participate in seminars for the University of Wisconsin and RCI Inc.-The Institute of Roofing, Waterproofing, and Building Envelope Professionals. His honors include the William C. Cullen Award and Walter C. Voss Award from ASTM, the J. A. Piper Award from NRCA, and the James Q. McCawley Award from the MRCA. Dick holds honorary memberships in both ASTM and RCI Inc.

Steel roof decks are typically attached to the underlying roof structure using welds or mechanical fasteners. SDI and FM Global provide two generally recognized but somewhat differing guidelines applicable to the attachment of steel roof decks. The most stringent fastening recommendations of SDI’s Design Manual for Composite Decks, Form Decks, and Roof Decks or Diaphragm Design Manual should be used.

FM Guidelines can be found In FM’s Loss Prevention Data Sheet 1- 29, Roof Deck Securement and Above-Deck Roof Components (dated 9/10), and reference data sheets 1-28R and 1-29R. If your building is insured by FM Global, they should be part of the decision process for reroofing or roof replacement.

Steel roof decks generally are considered to be nailable, or in the case of steel roof decks specifically, mechanically attachable. That is, steel roof decks generally require the installation of rigid board insulation prior to the insulation of the roof membrane.

Built-up, polymer-modified bitumen, and single-ply membranes are always installed on top of a rigid board substrate that’s either mechanically attached to the steel roof deck or loose-laid, depending on the roof membrane system.

NRCA does not recommend the use of low-rise foam or liquid-applied adhesive as the primary means of attachment of rigid board insulation to steel roof decks. If you’re using low-rise foam or liquid-applied adhesive to adhere rigid board insulation to steel roof decks, NRCA recommends that you obtain agreement from the adhesive, rigid board insulation, and membrane manufacturers regarding the appropriate adhesive type and its application rate.

Also keep in mind that the best class required by model building codes for a fire-resistant building is a B, not an A.

Resources
Looking to learn more? Chck out these resources:

  • ANSI/Steel Deck Institute: RD-2010 Standard for Steel Roof Decks
  • Steel Deck Institute Publication No. 31, Design Manual for Composite Decks Form Decks and Roof Decks
  • NRCA Roofing Manual, CD-2011
  • FM Global datasheets
  • Approval Standard for Profiled Steel Panels for Use as Decking in Class 1 Insulated Roof Construction Class Number 4451, June 2012
  • SEI/ASCE Minimum Design Loads for Buildings and Other Structures (7-10)

It All Starts with the Roof Deck
Everything you need to know about the foundation of any effective roof system.

Roof Fastener Guide
Repairing or reroofing an older property? This guide will walk you through the roof decks, attachments, and fasteners you’re likely to run into.

8 Tips for a Successful Roof Audit
Stay safe and audit effectively with these springtime audit tips from the Asphalt Roofing Manufacturers Association.


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Lower costs. Increase operational efficiency. Detect problems before they're problems. Johnson Controls is reinventing building efficiency.

Learn more .

Lower costs. Increase operational efficiency. Detect problems before they're problems. Johnson Controls is reinventing building efficiency.

Learn more .

Lower costs. Increase operational efficiency. Detect problems before they're problems. Johnson Controls is reinventing building efficiency.

Learn more .

We Can Help You Reduce Energy by 30%

Our mission is to help our customers manage their buildings' energy costs, improve reliability, and enhance performance while having a positive impact on the environment.
CLICK HERE to find out how.

Need portable cooling?

Rent or buy spot coolers from full-service locations nationwide. On call “24/7”. Primary, supplemental or emergency cooling. Atlas Sales & Rentals, Inc., or call (800) 972-6600.

Click here for more info

Sloan Performance Also Comes in White

Mitsubishi Electric Cooling & Heating is transforming HVAC with advanced Variable Refrigerant Flow (VRF) zoning solutions that totally redefine efficiency. VRF zoning systems offer lower lifecycle costs, less maintenance, better performance and reliability which lead to increased overall building efficiency. And all at a price that fits within your budget. Let Mitsubishi Electric help you redefine your HVAC efficiency as well as what you can achieve in your buildings.
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