03/20/2013

Tower Maintenance Checklist

 

Keeping your cooling tower in good shape requires more than just the annual inspection before startup. Stick to a regular maintenance schedule to reduce the risk of Legionella and prevent premature failure, recommends Dan Glover, technical services group manager for Southland Industries, a national mechanical engineering, construction, and service firm.

Daily

  • Be sure all equipment is operating and safety systems are in place.

Weekly

  • Physically clean the screen of all debris.
  • Operate float or electronic make-up to ensure proper operation.
  • Check for excessive vibration in motors, fans, and pumps.
  • Check for loose fill, connections, leaks, rust, corrosion, etc.
  • Check all belts and pulleys and adjust as needed.
  • For an open cooling tower, test the water for proper concentrations of dissolved solids and chemistry.

Monthly

  • For a closed tower, adjust blowdown and chemicals as necessary.
  • Check motor supports and fan blades for excessive wear and secure fastening.
  • Inspect motor alignment and coupling.
  • Inspect drift eliminators for proper positioning and scale build-up.

Quarterly

  • Inspect the condition of pulleys and/or belts.
  • Check gear reducer box for lubricant level and add if needed.
  • Assure that all bearings are lubricated per the manufacturer’s recommendations.
  • Inspect and clean nozzles as needed.

Annually

  • Inspect fan blades for cracks and clean as needed.
  • Remove and clean strainer in sump.
  • Change gear reducer lubricant with factory-recommended oil.
  • Clean gear reducer sight glass and check shaft thrust and play.
  • Power wash tower hot deck and cold deck.
  • Power wash tower fill and use scale remover as needed.
  • Check bottom of hot and cold decks for corrosion and rust.
  • Check the condition of the fan motor through temperature or vibration analysis and compare to baseline values.
  • Perform meg-ohm test motor windings.
  • Change oil in gear box if applicable.
  • Inspect vibration safety device.

Credit: Southland Industries

 

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Rent or buy spot coolers from full-service locations nationwide. On call “24/7”. Primary, supplemental or emergency cooling. Atlas Sales & Rentals, Inc., or call (800) 972-6600.

Click here for more info


Visit our website today to learn about the design flexibility of a Morton building and the endless possibilities of partnering with our designBUILD team.


Wood construction is both cost and energy efficient. Check out Morton Buildings and our designBUILD team online today to discover all the benefits of post-frame construction.


When choosing a metal-clad building for your next construction project, consider Morton Buildings, Inc., and their designBUILD team, we’ll make your dream a reality.

Bluebeam® Revu® simplifies digital facilities document management from design review to leveraging as-builts, maintenance manuals and O&Ms submittals.

Yaskawa drives offer quality performance for air handlers and cooling towers on the roof to secondary chilled water pumps in the basement

We Can Help You Reduce Energy by 30%

Our mission is to help our customers manage their buildings' energy costs, improve reliability, and enhance performance while having a positive impact on the environment.
CLICK HERE to find out how.

Need portable cooling?

Rent or buy spot coolers from full-service locations nationwide. On call “24/7”. Primary, supplemental or emergency cooling. Atlas Sales & Rentals, Inc., or call (800) 972-6600.

Click here for more info


Visit our website today to learn about the design flexibility of a Morton building and the endless possibilities of partnering with our designBUILD team.


Wood construction is both cost and energy efficient. Check out Morton Buildings and our designBUILD team online today to discover all the benefits of post-frame construction.


When choosing a metal-clad building for your next construction project, consider Morton Buildings, Inc., and their designBUILD team, we’ll make your dream a reality.

Bluebeam® Revu® simplifies digital facilities document management from design review to leveraging as-builts, maintenance manuals and O&Ms submittals.

Yaskawa drives offer quality performance for air handlers and cooling towers on the roof to secondary chilled water pumps in the basement

We Can Help You Reduce Energy by 30%

Our mission is to help our customers manage their buildings' energy costs, improve reliability, and enhance performance while having a positive impact on the environment.
CLICK HERE to find out how.


 
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